Crimp to crimp
Alpha 565
The Alpha 565 is a flexible and expandable wire processing machine with seven process modules. In addition to its core functions of two-sided crimp and seal insertion, the Alpha 565 also offers plenty of space for special processing, e.g. application of ferrules or MIL crimps, tinning, twisting, solidifying, ultrasonics, welding and much more. The conductor cross section range of 0.13 mm² to 6 mm² covers all common requirements. The proven Alpha 550 technology provides the perfect base for integrating customer-specific applications easily and effectively.
Technical Data
| Wire cross-sections: | 0.13 – 6 mm² (AWG 26 – 10)* |
| Wire outer diameter: | max. 5.1 mm |
| Length range**: | 60 – 65,000 mm; |
| Full strip: | 0.1 - 29.5 mm |
| Partial strip: | max. 35.5 mm |
| Crimp force: | 1 – 22 kN |
| Process module side 1/2: | 4/3 |
| Noise level: | <80 dB (without crimp tool) |
| Electrical connection: | 3 x 208 – 480 V/ 50 – 60 Hz / 5.6 k VA |
| Compressed air connection: | 5 – 8 bar (73 – 116 psi) |
| Weight (incl. 2 crimp modules): | 1.40t |
* Komax offers feasibility tests for advance testing. Processing of larger conductor cross sections possible on request.
** Repeating accuracy ± (0.2% + 1 mm [0.04in.])
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Alpha 560
The Alpha 560 is a powerful, fully automatic wire processing machine for one- or two-sided loading with large terminals and seals. Two stations each process conductor cross sections of up to 16 mm² (AWG 6). The Alpha 560 is extremely easy to operate and provides reliable, robust production. Operation via the touchscreen requires just a short training course and is supported by the intuitive Green Button user guidance system. This and the innovative HMI controller ensure great flexibility and short changeover times. Another outstanding feature is the fully integrated end-to-end quality monitoring from the stripping process to the finished crimp.
Technical Data
| Wire cross-sections: | 2.5 – 16 mm² (AWG 14 – 6)* |
| Wire outer diameter: | 3 – 8.5 mm (0.20 in.) |
| Length range**: | 60 – 8,000 mm; 12 m upon request |
| Full strip: | max. 29.5mm |
| Partial strip: | max. 35mm |
| Crimp force: | 1 – 50 kN |
| Noise level: | <80 dB (without crimp tool) |
| Electrical connection: | 3 x 208 – 480 V/ 50 – 60 Hz / 5.6 k VA |
| Compressed air connection: | 5 – 8 bar (73 – 116 psi) |
| Weight (incl. 2 crimp modules): | 1.40t |
* Very hard or tough cables may not be processable although within specification. Komax offers feasibility tests for prior testing. Processing of larger conductor cross-sections possible on request.
** Repeating accuracy ± (0.2% + 1 mm [0.04in.])
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Alpha 550
Alpha 550 – newest fully automated machine for wire processing for two-sided seal insertion is made to meet current and future requirements for high productivity and flexibility with the unmatched cost performance. It is equipped with the automatic conductor detection or ACD as a standard feature which enables superior stripping quality.
Technical Data
| Wire cross sections: | 0,13 – 4mm2 AWG26-11 |
| Full stripping: | 0.1 – 15.5mm |
| Half stripping: | 15,5mm |
| Wire draw-in speed | max. 12m/s |
| Electrical connection: | 3×208 – 480V 50/60Hz 5,6kVA |
| Compressed air connection: | 5 – 8 bar (73 – 116 psi) |
| Air consumption: | 7m3/h |
| Weight: | 1300 Kg |
Alpha 530
Alpha 530
- Reliable processing of wire cross sections ranging from 0.13 to 6 mm²
- Reduced maintenance costs thanks to the unique approach to wearing parts
- Highly robust machine configuration
- Can be retrofitted with unique quality monitoring such as ACD, Q1240, Q1250
- High productivity performance thanks to ultra-fast machine setup and operation
Technical Data
| Wire cross sections: | 0.13 – 6 mm² (AWG 26 – 10) |
| Full stripping: | 0.1 – 15.5 mm (0.004 – 0.6 in) |
| Half stripping: | 15.5 mm (0.6 in) |
| Wire draw-in speed | Max. 9 m/s (29 ft/s) belt drive |
| Electrical connection: | 3×208 – 480V 50/60Hz 5,6kVA |
| Compressed air connection: | 5 – 8 bar (73 – 116 psi) |
| Air consumption: | 7m3/h |
| Weight: | 1300 Kg |
Alpha 477
Fully automated double crimping machine which enables processing two different wires simultaneously enabling double crimp or single wires. With four processing stations at the lead termination and two at the trailing end, it has a large number of possible processes.
Technical Data
| Length range | 60mm – 80000mm Optional from 35mm (1.38in) |
| Stripping lengths: | 0.1–35mm |
| Wire cross sections | 0.22mm² – 4mm²(AWG24–AWG12) Optional from 0.13mm² (AWG26) Cross section ratio > 1:4 Double crimp (wire A+B) < 6mm² |
| Wire feed speed | max. 10m/s |
| Electrical connection: | 3×208 – 480V 50/60Hz 7kVA |
| Pneumatic connection: | 5 – 6 bar (73 – 116 psi) |
| Air consumption: | 22m3/h |
| Weight: | 1900 Kg |
Gamma 450
Fully automated machine for wire processing for one and two-sided crimping and seal loading – it meets such requirements with robust and innovative technology. It is first Komax machine equipped only on new Komax HMI operating platform.
Technical data
| Wire cross-sections: | 0.13 – 4 mm² (AWG 26 – AWG 12) |
| Wire outer diameter: | max. 3.9 mm (0.15 in.) |
| Length range: | 60 – 65.000 mm (2.35 in. – 213 ft) |
| Full strip: | 0.1 – 16.5mm (0.004 – 0.65 in.)* |
| Optional double blade up to 35 mm | |
| Partial strip: | 0.1 – 16.5mm (0.004 – 0.65 in. ) * |
| Optional double blade up to 21 mm (S1) and 35 mm (S2) | |
| Crimp force: | 1 – 22 kN |
| Process modules: | Side 1 and side 2 every 2 stations |
| Noise level: | <80 dB (without crimp tool) |
| Electrical connection: | 3 × 208 – 480 V; 50/60 Hz; 2.5 kVA ili 3 × 400 V, 50/60 Hz, 2.5 kVA |
| Compressed air connection: | 5 – 8 bar (73 – 116 psi) |
| Recommended operating pressure: | 6 ± 0.5 bar (87 ±7.25 psi) |
| Air usage: | |
| Crimp to crimp: | <6 m³/h (212 ft³/h) |
| Seal crimp / seal crimp: | <9 m³/h (318 ft³/h) |
| Weight (incl. 2 crimp modules + 2 seal modules): | 920 kg (2,028 lb) |
Gamma 255
Fully automatic crimping machine with double side crimping and twisting, fluxing and tinning with minimal changeover times. It has fully integrated quality-monitoring and feed systems as part of its standard equipment.
Technical Data
| Length range: | 15mm – 10000mm |
| Strip length: | 0.1–15mm |
| Wire cross sections: | 0.0123 – 2.5 mm² (AWG36 – AWG14) |
| Wire draw-in speed: | max. 3m/s |
| Electrical connection: | 3×208 – 400V 50/60Hz 1×230V 50/60Hz |
| Pneumatic connection: | 4 – 6 bar (73 – 116 psi) |
| Air consumption: | 3m3/h |
| Weight: | 70 Kg |
